Toyota Avalon (XX50): Front Stabilizer Bar

Toyota Avalon (XX50) 2019-2022 Service & Repair Manual / Suspension / Front Suspension / Front Stabilizer Bar

Components

COMPONENTS

ILLUSTRATION

*1

FRONT NO. 1 STABILIZER BAR BUSHING

*2

FRONT NO. 1 STABILIZER BRACKET LH

*3

FRONT NO. 1 STABILIZER BRACKET RH

*4

FRONT STABILIZER BAR

*5

FRONT STABILIZER LINK ASSEMBLY LH

*6

FRONT STABILIZER LINK ASSEMBLY RH

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)

-

-

Inspection

INSPECTION

PROCEDURE

1. INSPECT FRONT STABILIZER LINK ASSEMBLY

(a) Inspect the turning torque of the ball joint.

(1) Secure the front stabilizer link assembly in a vise using aluminum plates.

NOTICE:

Do not overtighten the vise.

(2) Install the nut to the front stabilizer link assembly stud.

(3) Using a torque wrench, turn the stud continuously at a rate of 3 to 5 seconds per turn and take the torque reading on the 5th turn.

Turning Torque:

0.05 to 1.96 N*m (0.6 to 19 kgf*cm, 0.5 to 17 in.*lbf)

HINT:

If the turning torque is not within the specified range, replace the front stabilizer link assembly with a new one.

(4) Turn the stud to check that the stud does not catch and there is no play.

HINT:

If the stud catches or there is play while turning, replace the front stabilizer link assembly with a new one.

(b) Inspect the dust cover.

(1) Check that the dust cover is not cracked and that there is no grease on it.

HINT:

If the dust cover is cracked or there is grease on it, replace the front stabilizer link assembly with a new one.

Installation

INSTALLATION

PROCEDURE

1. INSTALL FRONT NO. 1 STABILIZER BAR BUSHING (for LH Side)

(a) Install the front No. 1 stabilizer bar bushing to the front stabilizer bar as shown in the illustration.

*a

Cutout

*b

Stopper Ring

Front of the Vehicle

Outside of the Vehicle

NOTICE:

  • Install the front No. 1 stabilizer bar bushing so that the cutout is facing the rear of the vehicle.
  • Install the front No. 1 stabilizer bar bushing onto the front stabilizer bar so that the stopper ring of the front stabilizer bar faces the outside of the vehicle.

2. INSTALL FRONT NO. 1 STABILIZER BAR BUSHING (for RH Side)

HINT:

Perform the same procedure as for the LH side.

3. INSTALL FRONT STABILIZER BAR

(a) Install the front stabilizer bar with the 2 front stabilizer bar bushings to the front frame assembly.

NOTICE:

Make sure that the identification mark is positioned as shown in the illustration.

*a

Identification Mark

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-

Front of the Vehicle

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-

4. INSTALL FRONT NO. 1 STABILIZER BRACKET LH

(a) Install the front No. 1 stabilizer bracket LH to the front frame assembly with the 2 bolts.

Torque:

44 N·m {449 kgf·cm, 32 ft·lbf}

NOTICE:

  • Make sure to install the front No. 1 stabilizer bracket LH with its arrow facing the front of the vehicle.
  • Temporarily tighten the bolt (B) and then fully tighten the 2 bolts in the order of (A) and (B).

*a

Arrow

Front of the Vehicle

5. INSTALL FRONT NO. 1 STABILIZER BRACKET RH

HINT:

Perform the same procedure as for the LH side.

6. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

(a) Install the front stabilizer link assembly LH to the front stabilizer bar with the nut.

Torque:

74 N·m {755 kgf·cm, 55 ft·lbf}

NOTICE:

Do not damage the boot of the ball joint.

HINT:

If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

7. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

8. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

for HV Model: Click here

for Gasoline Model: Click here

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during front stabilizer bar removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced (for HV Model:)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Auxiliary battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane departure alert system (w/ Steering Control)

Pre-collision system

Intelligent clearance sonar system*

Lighting system (for HV Model with Cornering Light)

Memorize steering angle neutral point

Parking assist monitor system

Panoramic view monitor system

Replacement of ECM

Vehicle Identification Number (VIN) registration

MIL illuminates

  • Replacement of engine assembly
  • Gas leak from exhaust system is repaired
  • Replacement of engine coolant temperature sensor

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

Replacement of inverter with converter assembly

Resolver learning

  • DTCs are stored
  • Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
  • Shock or vibration during acceleration

Replacement of hybrid vehicle transaxle assembly

  • Resolver learning
  • Initialize resolver

Front wheel alignment adjustment

  1. Clear zero point calibration data.
  2. Perform yaw rate and acceleration sensor zero point calibration.
  • DTCs are stored
  • ABS warning light illuminates
  • Brake warning light / yellow (minor malfunction) illuminates
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

  • Suspension, tires, etc.

    (The vehicle height changes because of suspension or tire replacement)

  • Replacement of front bumper assembly
  • Measurement of ultrasonic sensor detection angle
  • Ultrasonic sensor detection angle registration
  • Intelligent clearance sonar system
  • Intuitive parking assist system

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

Rear television camera assembly optical axis (Back camera position setting)

Parking assist monitor system

for Initialization:

for Calibration:

Replacement of front bumper assembly

Front television camera view adjustment

Panoramic view monitor system

for Initialization:

for Calibration:

Suspension, tires, etc.

(The vehicle height changes because of suspension or tire replacement)

  • Parking assist ECU initialization
  • Adjust steering angle
  • Television camera assembly optical axis adjustment (Back camera position setting)
  • Replacement of headlight ECU sub-assembly LH
  • Replacement of headlight assembly LH

Synchronize the vehicle information

Lighting system (for HV Model with Cornering Light)

Rack and pinion power steering gear assembly

  • Perform torque sensor zero point calibration
  • Assist map writing
  • DTCs are output
  • Steering effort different between turning steering wheel left and right
  • EPS warning light illuminates

*: When performing learning using the Techstream.

Click here

Necessary Procedures After Parts Removed/Installed/Replaced (for Gasoline Model:)

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane departure alert system (w/ Steering Control)

Pre-collision system

Intelligent clearance sonar system*1

Lighting system (for Gasoline Model with Cornering Light)

Memorize steering angle neutral point

Parking assist monitor system

Panoramic view monitor system

Replacement of ECM

Vehicle Identification Number (VIN) registration

MIL comes on

Perform code registration (Immobiliser system)

Engine start function

  • Replacement of engine assembly
  • Gas leak from exhaust system is repaired

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

Replacement of automatic transaxle assembly

  1. Reset Memory
  2. Input transaxle compensation code into ECM
  3. Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization:

for Registration:

Replacement of ECM

(If transaxle compensation code read from ECM)

  1. Reset memory*2
  2. Transfer transaxle compensation code
  3. Perform road test to allow ECM to learn

Replacement of ECM

(If transaxle compensation code not read from ECM)

  1. Reset memory*2
  2. Reset transaxle compensation code
  3. Perform road test to allow ECM to learn

Replacement of automatic transaxle fluid

ATF thermal degradation estimate reset

The value of the Data List item "ATF Thermal Degradation Estimate" is not estimated correctly

Replacement of ECM

Code registration (Smart Key System (for Start Function))

  • Wireless Door Lock Control System
  • Smart Key System (for Entry Function)
  • Smart Key System (for Start Function)
  • Steering lock function

Suspension, tires, etc.

  • Measure ultrasonic sensor detection angle
  • Ultrasonic sensor detection angle registration
  • Intelligent Clearance Sonar System
  • Intuitive Parking Assist System

Rear television camera assembly optical axis adjustment (Back camera position setting)

Parking Assist Monitor System

for Initialization:

for Calibration:

  • Parking assist ECU initialization
  • Adjust steering angle
  • Television camera assembly optical axis adjustment (Back camera position setting)

Panoramic View Monitor System

for Initialization:

for Calibration:

Perform headlight ECU sub-assembly LH initialization

Lighting system (for Gasoline Model with Cornering Light)

Front wheel alignment adjustment

Perform system variant learning and acceleration sensor zero point calibration.

  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

Rack and pinion power steering gear assembly

  • Perform torque sensor zero point calibration
  • Assist map writing
  • DTCs are output
  • Steering effort different between turning steering wheel left and right
  • EPS warning light illuminates

*1: When performing learning using the Techstream.

Click here

*2: Not necessary when ECM replaced with new one

PROCEDURE

1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

for HV Model: Click here

for Gasoline Model: Click here

2. REMOVE FRONT STABILIZER LINK ASSEMBLY LH

(a) Remove the nut and front stabilizer link assembly LH from the front stabilizer bar.

NOTICE:

Do not damage the boot of the ball joint.

HINT:

If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

3. REMOVE FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

4. REMOVE FRONT NO. 1 STABILIZER BRACKET LH

(a) Remove the 2 bolts and front No. 1 stabilizer bracket LH from the front frame assembly.

5. REMOVE FRONT NO. 1 STABILIZER BRACKET RH

HINT:

Perform the same procedure as for the LH side.

6. REMOVE FRONT STABILIZER BAR

(a) Remove the front stabilizer bar with 2 front stabilizer bar bushings from the front frame assembly.

7. REMOVE FRONT NO. 1 STABILIZER BAR BUSHING (for LH Side)

(a) Remove the front No. 1 stabilizer bar bushing from the front stabilizer bar.

8. REMOVE FRONT NO. 1 STABILIZER BAR BUSHING (for RH Side)

HINT:

Perform the same procedure as for the LH side.

Front Shock Absorber

Front Suspension Member(for Gasoline Model)

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Toyota Avalon (XX50) 2019-2022 Service & Repair Manual

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